The complete manufacturing process
Manufacturing & assembly
From cast and rolled wire rod to the assembled connector: wire drawing, surface finishing and the manufacture of strands and braids work together.
Discuss your project01 · Rod breakdown
Cast and rolled wire rod with a diameter of 8 mm is drawn down to Ø 4.0–1.15 mm.
02 · Electroplating
Depending on the requirements, the wire surface is plated with tin, silver, nickel or gold.
03 · Wire drawing
Multiwire drawing reduces diameters from 1.8 mm to 0.05 mm, drawing 4 to 24 wires at a time. Single-wire drawing provides for diameters down to 0.05 mm.
04 · Profile wires
Profiles up to approx. 2.5 mm² are produced, depending on their shape.
05 · Stranding, rope making and braiding
Single wires are processed into strands, ropes and braids. Lyonese wares are also part of the manufacturing range.
06 · Compacting and assembly
Compacting, brazing and assembly create the application-specific connector.
Tailored to your needs
The right solution for your project.
We tailor the material, dimensions and surface finish to your application. Talk to us about further variants and custom solutions.
Direct to AB-Wire
Let’s talk about your project.
Interested in Manufacturing & assembly? Tell us about your application, the dimensions you need or your technical requirements.
info@ab-wire.com +49 9141 918-0